Torsa - EntornoSense

Real-time monitoring of cabin environmental conditions

Heavy equipment operators are exposed daily to extreme environmental conditions that affect their safety and performance. Factors such as dust, vibrations, air quality, and fluctuations in temperature and humidity can lead to occupational illnesses, fatigue, and equipment failure. With EntornoSense , you can monitor these critical variables in real time, protecting your operators and ensuring safe, efficient, and profitable operations.

What risks does a heavy machinery cabin operator face daily?

During their workday, heavy equipment operators are exposed to constant vibrations from ctivities such as transporting, loading, and hauling materials. These vibrations, along with dust and changes in air quality or fluctuations in temperature or humidity, directly affect the operator's health and the lifespan of the vehicles.

Without continuous monitoring, companies face:

• Musculoskeletal injuries and chronic fatigue: caused by prolonged exposure to vibrations.

• Risk of respiratory diseases: caused by the accumulation of particles and dust in the cabin.

• Unplanned operational shutdowns: due to mechanical failures caused by a lack of data-driven preventive maintenance.

• Regulatory sanctions: for non-compliance with occupational health and safety regulations, such as ISO 2631-1 or ISO 8041.

With EntornoSense , you can comprehensively monitor these risks, ensuring security and operational continuity at all times.

Key benefits

• Real-time vibration monitoring: Continuously analyses vibration exposure from a sensor pad on the operator's seat. The system automatically alerts when levels exceed the limits established by international regulations ( ISO 8041, ISO 2631-1).

• Track vibration maps: By merging vibration data with GPS coordinates, real-time heat maps are generated that show the condition of the track, facilitating efficient maintenance and reducing wear on tires and critical components.

• Configurable automatic alerts: Receive notifications of any critical deviations in vibration, air quality, temperature, or humidity, enabling rapid action to prevent risks.

• Certified regulatory compliance: All data generated complies with international regulations and is auditable, ensuring the validity of the information during legal inspections and audits.

• Adaptability to any type of vehicle: EntornoSense integrates with your entire fleet, regardless of model or manufacturer, centralising environmental condition monitoring and improving operational management.

Savings and profitability

• Reduction of occupational injuries: Monitors and analyses critical vibration situations, reducing the incidence of serious injuries among workers and reducing sick leave costs.

• Optimising preventive maintenance: Vibration maps help identify critical areas on the road, reducing tire and other component wear by up to 50% and extending their useful life.

• Efficient management of resource consumption: Use monitoring data to optimize runway irrigation and prevent dust buildup, reducing water usage and improving road safety during operations.

• Reduced downtime: By anticipating machine failures, you avoid unplanned downtime, ensuring greater equipment availability and maximizing productivity.

• Favourable investment-benefit ratio: EntornoSense maximises operational performance, reducing costs in maintenance, resources, and employee absences.

Comfort and ease of use

• Remote data access: View environmental parameters in real time from any location, enabling agile management without the need for constant field supervision.

• Customisable alerts and reports: Configure different alert severity levels and automate the generation of reports tailored to the specific needs of your operation.

• Centralised platform: View and manage all environmental data from a single interface, facilitating decision-making and operational control.

• Fast and flexible deployment: EntornoSense installs easily on any machine, minimising disruption to your operations.

Reliability and scalability

• Validated technology for extreme environments: Designed to operate without interuptions in harsh conditions, ensuring accurate and continuous measurements.

• Traceable and secure data: Records are stored in the cloud, with automatic backups, ensuring their integrity and availability for audits.

Integration with management systems: centralise environmental information on your management platform, improving operational efficiency and responsiveness

What results can you expect with EntornoSense?

A mining operation in Latin America implemented EntornoSense in its fleet of vehicles, achieving:

• Increase in tire life by 30%: Vibration data allowed critical points on the haul roads to be identified and corrected, improving their maintenance.

• Reduce maintenance costs by 25%: they detected potential failures early, avoiding costly repairs and unplanned downtime.

• Reduce sick leave by 35%: By controlling exposure to vibrations and dust, workers' health was improved and the risk of injury was reduced.

• Comply with international regulations: They passed security audits without incident, strengthening their reputation with customers and regulators.

Ensure safety, health, and operational performance with EntornoSense

EntornoSense offers you a comprehensive solution to protect your operators, improve cabin safety, and optimise preventive maintenance management. With real-time data and technology adaptable to any vehicle, you can reduce operating costs, extend the lifespan of your assets, and comply with the most stringent regulations.

Contact us today for a personalised demo and discover how EntornoSense can transform the security and profitability of your operations from day one.