Torsa - Collision Avoidance
Reduces the risk of collisions and improves operational safety
In open-pit mining, quarrying and construction, safety is a constant challenge. Collisions between trucks and auxiliary vehicles pose a significant hazard due to poor visibility, lack of real-time communication, and ground conditions. These incidents not only put operators' lives at risk but also result in high repair costs, downtime, and regulatory penalties.
Torsa's collision avoidance system provides an advanced solution based on 3D LIDAR technology, artificial intelligence cameras, and high-precision GNSS (with RTK) to detect vehicles, pedestrians, and obstacles without the need for tags.
With continuous environmental monitoring and real-time visual and audible alerts, our system ensures a safer and more efficient mining operation. It also integrates with fleet management systems to optimize safety and productivity
Key benefits of the Torsa Anti-Collision System
Security and operational peace of mind
Real-time hazard detection: Using 3D LIDAR technology and AI cameras, the system identifies vehicles, people and objects without labels, minimizing blind spots and providing instant alerts.
Compliance with security protocols: Automatically records each incident with detailed information on location, operator, and environmental conditions, facilitating audits and ensuring regulatory compliance.
Reduced distractions and fatigue: Torsa 's predictive algorithms identify operator behaviour patterns, generating pre-emptive alerts in the event of fatigue or distractions.
Savings and profitability
Reduced repair and downtime costs: Minimises equipment damage and ensures greater vehicle availability.
Loading and parking area optimisation: Communication between teams enables better coordination in critical processes, avoiding delays and improving productivity.
Longer equipment life: By reducing the number of incidents and sudden braking, the durability of mechanical components is extended.
Intelligence and data-driven decision-making
Informed Decision Making: The .torsacloud platform provides customised dashboards with key data analytics to improve security and operational efficiency.
Integration with fleet management and safety systems: Compatible with anti-fatigue solutions and other mining technologies for a comprehensive view of the operation.
Heat map generation of alerts: Allows you to identify traffic patterns and optimise route and vehicle management.
KPI analysis and customizable reports: Supervisors can analyse safety indicators and take proactive measures in the operation.
How do we do it?
Our system is equipped with cutting-edge technology that ensures unparalleled protection in the working environment.
These include:
3D LIDAR
3D LIDAR technology creates a three-dimensional map of the environment with centimetre-level accuracy. This system detects vehicles, mine faces, berms, rocks, and other large objects, providing key data for collision prevention.
Artificial Intelligence Cameras
AI cameras analyse the operating environment in real time, enabling the automatic detection of risk patterns. This component reduces blind spots and improves response capacity in critical situations.
High-precision GNSS (with RTK)
With GNSS , the system can locate the exact position of vehicles, even in complex terrain conditions. This technology is key to creating "detection tunnels" at road crossings and other risk areas.
Complying with international safety standards
Our collision avoidance system is designed to meet levels 7, 8, and 9, following the definitions of the Earth Moving Equipment Safety Round Table ( EMESRT ). These levels are aligned with the requirements established by the International Council on Mining and Metals ( ICMM ) ICSV program . Additionally, Torsa is ISO 21815 certified, ensuring interoperability with heavy equipment manufacturers.
EMESRT Level 9: Maximum active safety
Level 9 allows the system to automatically intervene on machinery to prevent collisions in critical situations. This includes reducing speed or activating brakes on ramps, runway crossings, or haulage areas where speed is high. These proactive actions ensure the safety of operators and equipment.
Predictive algorithm and elimination of false positives
Torsa has developed an advanced algorithm that analyses multiple parameters in real time, such as speed, direction, inclination, altitude, and point clouds detected by 3D LIDAR. This predictive approach minimises false alarms and ensures that only real risks are acted upon. An example of how it works is at lane crossings: the system creates a "detection tunnel" in front of the truck to identify potential hazards and activate the necessary preventive measures. This mechanism allows for early response, which is key to preventing accidents.
Real results in the mining industry
One of South America's leading copper mines implemented Torsa's collision avoidance system, achieving a 30% reduction in collisions. This resulted in millions of dollars in repair cost savings and increased operational continuity, creating a safer and more efficient work environment.
Improve safety and efficiency in your operation
Discover how Torsa 's anti-collision system can improve the safety and efficiency of your operation. Contact us today for a personalised demonstration.
